Tooling

With the tooling division located in the same facility as the engineering and fabrication divisions, we are able to reduce the time required from the drawing table to full production. By using progressive tooling we can reduce cost and time on high volume manufacturing projects. Our conventional tooling is also extremely efficient. Presently we are capable of completing tooling metal components within 45 days, depending on the complexity of the part. Plastic parts can be tooled in 30-45 days from the completion of approved drawings. To complete an entire chassis there are approximately 30-40 different tools required.

 

Fong Kai Taipei Factory Machinery List:

Machine Type Bed Size Spec Qty
     
Stamping Press up – 700*2100, low – 920*2700 Twin Crank 250T 1
Stamping Press up – 650*1850, low – 840*2420 Twin Crank 200T 1
Stamping Press up – 650*1850, low – 840*2420 Twin Crank 200T 1
Stamping Press up – 580*1500, low - 760*2040 Twin Crank 160T 1
Stamping Press up – 650*1200, low –840*1600 Single Crank 200T 1
Stamping Press up - 520*620, low – 680*1170 Single Crank 110T 1
Stamping Press up - 520*620, low – 680*1170 Single Crank 110T 4
Stamping Press up - 580*700, Iow – 760*1220 Single Crank 150T 1
Stamping Press up - 580*700, low – 760*1410 Single Crank 160T 4
Stamping Press up - 460*560, low – 600*1050 Single Crank 80T 4
Stamping Press up – 340*410, low – 680*1150 Single Crank 40T 1
Stamping Press 350*650 Single Crank 25T 2
Stamping Press 350*650 Single Crank 15T 4
Stamping Press 250*450 Single Crank 8T 4
Stamping Press 150*350 Single Crank 5T 2
Auto-NC Feeder max. 300mm*L   1
Auto-NC Feeder max. 600mm*L   1
Tapping Machine max. 200mm*L Single-Crank 7
Tapping Machine 300mm*450mm Multi-Crank 1
Tapping Machine 450mm*700mm Multi-Crank 2
Stage Conveyor     3
Spot Welding Machine     21
CNC Machine Center 650mm*1300mm   1
CNC Machine Center 780mm*1500mm   1
Radial Drilling Machine 950mm*L   4
Surface Grinder 200mm*460mm   6
Surface Grinder 300mm*600mm   1
Surface Grinder 500mm*1000mm   1
Drilling Machine max. 180mm*L   4
High speed Lathe NL 450mm*750mm   1
Milling Machine 700mm*1200mm   1
EDM 450mm*750mm   1
EDM 350mm*650mm   1
Sawing Machine, horizontal type max. 330mm*L   1
Sawing Machine, vertical type max. 400mm*L   1
Arc Welder     1
Granite Flat Table 600mm*900mm   1
Height Gauge 600mm   1
Demagnetizer     1
Hand-held Grinding Wheel Dresser   PDA-100D 2
Grinding Wheel Dresser   1/2HP 1
Internal Grinding Machine   25*13 3
Jig, Punch     1
Grinder, Punch     1
Grinder, Drill     1
Angle Magnet     1
Tool Post     2
Adjuster, Cutting Tool     1
Hoist     2
Forklift     1

 

Fong Kai China Factory Equipment List:

Machine Type Bed Size Spec Qty
Stamping Press up - 2100*700, low - 2700*920 Twin Crank 250T 2
Stamping Press up - 850*650, low – 2420*840 Twin Crank 200T 19
Stamping Press up - 1560*580, low - 2040*760 Twin Crank 160T 8
Stamping Press up - 720*680, low – 1250*760 Single Crank 160T 13
Stamping Press up – 1430*520, low – 1880*680 Twin Crank 110T 2
Stamping Press up - 850*520, low – 1150*680 Single Crank 110T 20
Stamping Press up - 560*460, low – 1050*800 Single Crank 80T 29
Stamping Press up - 480*400, low – 900*520 Single Crank 60T 7
Stamping Press up - 480*350, low - 840*440 Single Crank 40T 2
Stamping Press   LG-15T 4
Stamping Press   LG-8T 4
Stamping Press   LG-6T 6
Total Qty     116
** Above includes 2 robotic lines: one with 200 tons machines for large size parts, such as frame, top cover; the other one with 160 tons machines for side panel, mainboard tray, drive cage, rear panel, etc.
Hydraulic Press for staking, forming & bending   60T 9
Hydraulic Press for staking, forming & bending   80T 14
Hydraulic Press for staking, forming & bending   100T 2
Spot Welding Machine     6
Tapping   Multi- Crank 13
Tapping Machine   Single Crank 17
Auto-NC Feeder max. 600mm*L   2
Auto-NC Feeder max. 500mm*L   1
Auto-NC Feeder max. 300mm*L   4
EDM     1
Drilling Machine     6
Radial Drilling Machine     2
Lathe     1
Surface Grinder W'L: 500* 1000mm   1
Surface Grinder H: 250mm   3
Electric Arc Welder     1
Argon Arc Welder     1
Grinding Wheel Dresser     1
Milling Machine     1
Rivet Gun     21
Forklift     3

 

Plastic Injection Molding Equipment List (Hong Sing)

No. Machine Tonnage Tie Bar (mm) Screw Dia. (mm) Date Purchased Injection Capacity gram Power Consumption (A.) KW Robotic Transfer (mm)
1 1500 1400 110 Oct-98 4196 350 175 1800
2 1500 1350 110 Mar-99 6030 350 175 1500
3 1380 1200 110 Dec-97 4468 319 160 1400
4 1380 1200 110 Dec-98 4468 319 160 1400
5 1000 1050 100 Dec-97 3300 254 127 1400
6 1000 1050 100 Jan-99 3300 254 127 1400
7 850 950 95 Feb-98 2934 212 106 1200
8 800 960 95 May-98 2975 212 106 1200
9 650 860 85 Sep-99 2024 185 95 1200
10 650 860 80 Sep-99 1854 185 95 1200
11 550 810 75 Oct-97 1577 157 78.5 1200
12 550 810 75 Oct-97 1577 157 78.5 1200
13 550 810 75 Oct-97 1577 157 78.5 1200
14 500 760 85 Apr-98 2107 115 57.5 100
15 450 700 75 Feb-98 1056 120.4 60.2 900
16 450 700 67 Feb-98 843 120.4 60.2 900
17 450 660 70 Feb-98 1120 90 45 900
18 350 660 70 Sep-99 1120 90 45 900
19 350 660 70 Sep-99 1120 90 45 900
20 350 660 70 Sep-99 1120 90 45 900
21 350 660 70 Sep-99 1120 90 45 900
22 350 660 70 Sep-99 1120 90 45 900
23 370 610 60 Oct-97 732 105 52.5 100
24 370 610 60 Oct-97 732 105 52.5 100
25 370 610 60 Oct-97 732 105 52.5 100
26 320 560 55 Oct-97 572 88 44 900
27 280 560 67 Feb-98 746 97.2 48.6 800
28 280 560 60 Feb-98 598 97.2 48.6 800
29 280 560 60 Feb-98 598 97.2 48.6 800
30 280 510 50 Oct-97 438 88 44 800
31 280 510 50 Oct-97 438 88 44 800
32 280 560 60 Feb-98 671 74.5 37.5 800
33 280 560 60 Apr-98 671 74.5 37.5 800
34 180 430 40 Oct-97 224 53 26.5 600
35 180 430 40 Oct-97 224 53 26.5 600
36 180 430 40 Oct-97 224 53 26.5 600
37 180 430 40 Oct-97 224 53 26.5 600
38 110 360 35 Oct-97 146 35 17.5  
39 110 360 35 Oct-97 146 35 17.5  
40 110 360 35 Oct-97 146 35 17.5  

Plastic Tool Shop & other facilities:
Description Model & Spec. Quantity
CNC Milling Machine Eumach, MC 1300P 1
DNC Milling Machine Okuma & Howa, 2R-NC 1
Milling Machine Accuracy, A-B3V 1
Milling Machine Accuracy, A-2VA 2
Milling Machine Prosper, TNV-2B 1
Milling Machine Okuma & Howa, STM-2R 1
Milling Machine Yeong Chin, YCM-2G 1
Milling Machine Rambo, 7M5VC 1
Milling Machine Ming Wei 1
EDM Topedm, DM-6030 50 A 2
EDM Topedm, DM-8060 60 A 1
EDM Max See, P-36+E50 A 2
EDM Aristerch, LS-350+50A 1
Surface Grinder Proth, PSGS-3060BH 1
Surface Grinder Kent, KGS-250AH 1
Radial Boring Machine Kao Ming, KMR-980S 1
Lathe Victor, 400*1000 1
Coordinate Measuring Machine L600mm * W500mm * H500mm 1
Temperature Control Unit for Hot Runner System   7
Temperature Controller for Mold KTC 120 Proth, PSGS-3060BH 9
Spectro Photometer Ce-2180 1
Gas Assisted Injection System Cinpress 1
Conveyor Line 35m * 1.2m 2
Pad Printing Machine Printek, LC-701BC 2
Silk-Screening Line   3
Air Spray Area   3